The Foundation of Comfort: Durable Felt for Mattress Production
At Vivo Global Sleep, we understand that a mattress is only as good as its layers. Our felt products provide the essential firmness, durability, and insulation needed to protect comfort layers and extend the life of any mattress. From soft felt for cushioned support to firm felt for a sturdy base, our diverse range ensures you have the right material for every design and performance requirement.
- Thanks to our combined shipment solutions, you save time, reduce energy use, and lower costs while maintaining full operational efficiency.
- Our agile operations ensure fast and dependable delivery for your production needs.
Oeko-Tex® Certified
Our felt materials meet Oeko-Tex® standards, guaranteeing they are free from harmful substances and are safe for both people and the environment.
GOTS Compliant
We offer felt options that comply with GOTS criteria, making them a perfect choice for sustainable and organic mattress production.
European Quality
Produced with strict quality control, our felt aligns with European standards for durability and performance, ensuring consistent product quality.
Explore Our Felt Categories
The Perfect Underlay for Every Mattress
Soft Felt
Soft felt is a lightweight, pliable material used to add a cushioned layer of comfort in mattresses. Ideal for protecting the spring unit from softer foam layers, it provides a gentle transition and a quieter sleep surface. It is the perfect choice for creating a softer, more luxurious feel.
- Cushioned Support: Adds an extra layer of soft comfort
- Noise Reduction: Minimizes sound from spring systems
- Protective Barrier: Shields springs from foam and padding
- Flexible Design: Easily adapts to various mattress structures
- Premium Quality: Widely used in luxury sleep systems
Medium Felt
Medium felt is a versatile, dense material that strikes the perfect balance between firmness and flexibility. It is commonly used as an insulator and protective layer in a wide range of mattresses, providing stable support without the rigidity of firm felt. This makes it an ideal choice for mattresses requiring balanced comfort and durability.
- Balanced Support: Provides a stable and comfortable foundation
- Versatile Use: Suitable for a variety of mattress types
- Durable: Extends mattress lifespan by protecting inner components
- Structural Stability: Maintains mattress integrity over time
Firm Felt
Firm felt is a highly compressed, rigid material designed for maximum support and durability. It is typically used as a foundational layer in mattresses to create a firm, flat surface and to provide superior insulation for the spring unit. This felt is an essential component for orthopedic mattresses and designs that require a very solid feel.
- Maximum Firmness: Creates a solid and supportive core
- Orthopedic Support: Ideal for mattresses designed for spinal health
- Coil Protection: Superior barrier for spring systems
- High Density: Resists compression for long-term use
Roll Pack Felt
Roll pack felt is a specially manufactured felt designed to withstand the stress of being compressed and rolled for shipment. This felt returns to its original thickness and firmness once unpacked, making it an essential component for manufacturers who specialize in mattresses shipped in a box. It combines durability with logistical efficiency.
- Logistical Efficiency: Enables mattresses to be rolled and shipped
- Shape Recovery: Returns to original form after unrolling
- Consistent Firmness: Maintains its supportive properties
- Durable Structure: Withstands compression without damage
- Space-Saving: Reduces storage and shipping costs
Wadding Felt
Wadding felt is a soft, fluffy, non-woven textile that serves as a comfort and insulating layer in mattresses. It is used to add cushioning and loft, providing a plush surface feel while also creating a barrier between the spring unit and the comfort layers. Wadding felt is a key component for creating a soft and luxurious sleep experience.
- Plush Comfort: Adds a soft, cushioned feel to the mattress
- Insulation: Helps regulate temperature and provides a barrier
- Lightweight: Contributes to a breathable and airy structure
- Hypoallergenic: A safe and clean material for sensitive sleepers
